PSA Nitrogen Generator

Overview

TPG Projects recently undertook the installation of a nitrogen (N2) generation unit at a major manufacturing facility in Wiri, New Zealand. The project aimed to replace carbon dioxide (CO2) with nitrogen in the gassing process for can seamers, providing a stable, cost-effective, and sustainable solution for product packaging.

Project Scope

The project included purchasing and installing a stand-alone nitrogen generation plant using Pressure Swing Absorption technology. This technology produces food-grade nitrogen, ensuring a consistent supply for the client and aligning with stringent food safety standards. The system was set up in a custom enclosure with all necessary electrical and piping installations.

Key Benefits

  • Cost Efficiency

    Achieved significant savings with nitrogen generation costs at $0.02/kg compared to $1.54/kg for CO2, resulting in annual savings of approximately $77,982 for select product lines.

  • Supply Stability

    The switch to on-site nitrogen generation minimizes reliance on external CO2 suppliers, reducing risks related to supply chain disruptions.

  • Quality Assurance

    The nitrogen produced meets food and pharmaceutical standards, ensuring compliance with both European and U.S. regulatory guidelines.

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